Achenbach OPTIPURE® Media systems

The Achenbach OPTIPURE® process and media systems offer complete rolling oil management for rolling oil filtration, rolling oil regeneration, rolling oil control as well as for exhaust air purification together with rolling oil recovery. On the basis of an integrated system philosophy all systems, ecologically and economically optimized, operate in a closed loop. With the expertise in physics and thermodynamics individual components are continuously further developed. They are always tailored to the specific operation purpose.

The cloud-based platform Achenbach OPTILINK® opens the way to the overall system networking of the various value creation stages and therefore to the optimization of the entire production process.

Achenbach AIRPURE® Exhaust Air Purification means resource-saving purification of the rolling mill exhaust air and rolling oil recovery with even surpassing all world-wide known environmental constraints.

Achenbach ROILPURE® Rolling Oil Rectification means cost-saving inhouse-regeneration of the used rolling oil with thermally removing contamination due to hydraulic, gear and other tramp oils.

Achenbach SUPERSTACK® Rolling Oil Filtration means microfiltration of the rolling oil used for cooling. The mechanical purification is achieved by system components and filter aids, which are perfectly aligned to the process.

Achenbach Rolling Oil System (Rolling Oil Circulation) means controlled supply of the rolling mill with coolant/lubricant at optimum temperature.

Clean oil

The Achenbach SUPERSTACK® filtration systems removes all particulate process contaminations from the rolling oil whereas the Achenbach ROILPURE® rectification systems thermally cleans the rolling oil from tramp oils. The rolling oil can be returned to the rolling process in an as-good-as-new quality.

Stable processes

Due to the consistently high rolling oil quality the operating conditions remain constant and the production output will be increased.

Top-quality products

Tramp oils can cause surface problems during annealing of the rolled stock. Released from impurities such defects will be systematically prevented.

Savings in operating media

Recovery of rolling oil and direct re-use in as-good-as-new quality results in substantial savings in consumable costs. When used in combination, Achenbach AIRPURE® exhaust air purification and Achenbach ROILPURE® rectification systems lead to a virtually unlimited rolling oil life.

Conservation of resources

Achenbach OPTIPURE® media systems not only help to reduce the cost of operating media, from an environmental perspective they also help to sustainably conserve the resources they use.

Pure air

Achenbach AIRPURE® exhaust air purification systems keep mill exhaust nearly free of rolling oil residue, far below the legal requirements for environmental protection.